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Sanding and finishing a 3D print

Workshop · Finish

Sanding a print is a grit sequence, not an act of force. Start around 120 to knock the layer lines down, then step through roughly 220, 400 and 800, never skipping more than one step. Sand wet where the material allows it, because dry sanding generates heat and heat is what turns PLA gummy.

Heat is the enemy, not the grit

PLA softens around 60C, and a power sander or an aggressive hand pass on dry paper gets there easily. The surface goes from matte to smeared and no finer grit will recover it.

Wet sanding carries the heat away and stops the paper loading with melted plastic. A bowl of water and a drop of dish soap is the whole technique.

The grit sequence

Each grit removes the scratches left by the one before it, so skipping steps means the final polish sits on top of visible 120-grit tracks. 120, 220, 400, 800 is enough for a part that will be painted. Continue to 1500 and beyond only if the part is meant to be glossy in its own right.

Change direction ninety degrees at each step. When you can no longer see scratches running the previous way, that grit is finished.

Materials that smooth chemically instead

ABS smooths in acetone vapour, which melts the outer surface into a gloss without touching the geometry underneath. PVB does the same in isopropyl alcohol, which is far less hazardous and needs no vapour setup.

PLA has no practical solvent, and PETG resists nearly everything convenient, so both are mechanical-only. That is a real reason to choose ABS or PVB for a part whose finish matters more than its convenience.

What this needs

Each item is listed with the specification that decides whether a given product will actually do the job, because that is the part product titles tend to leave out.

Wet/dry sanding assortment

Roughly 120 through 1000 grit, wet/dry rated

The sequence matters more than any single sheet, so buy the range rather than a single grade. Wet/dry backing survives the water that stops PLA gumming up.

Wet/dry sandpaper assortmentAssorted · Wet/dry sandpaper assortment120 through 3000 grit, wet/dry backing so PLA can be sanded without heat

Needle file set

Assorted profiles, fine cut

Sandpaper cannot reach inside a small hole or a tight internal corner. A round and a flat needle file do the work sandpaper cannot get to.

Needle file setHi-Spec · Needle file setAssorted profiles for internal corners and printed holes sandpaper cannot reach

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Common questions

What grit should I use to sand a 3D print?
Start around 120 to remove layer lines, then work through 220, 400 and 800. Do not skip more than one step, because each grit exists to remove the scratches left by the previous one.
Can you wet sand PLA?
Yes, and you should. PLA softens around 60C and dry sanding generates enough heat to smear the surface. Water keeps the temperature down and stops the paper clogging.
Which filaments can be smoothed with chemicals?
ABS smooths in acetone vapour and PVB smooths in isopropyl alcohol. PLA and PETG have no practical solvent finish and must be sanded mechanically.

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